Ears: Worbla thermoplastic experiments

1) Taking the original foam template and decreasing it in size slightly.
2) The new foam cut out sizing in comparison to the original.
3) The foam piece is sandwiched between two sheets of Worbla thermoplastic.
4) I glued the foam down to stop it from sliding about, then used a heat gun to soften the thermoplastic. I then pressed the edges together forming a seam that fused together.

Here shows the ears against the mask so far; the mask was being sanded down at the time.